Lead Wire Assemblies

Establish reliable connections with precision-built products

Lead wires provide dependable connections for your equipment. We efficiently and economically produce these simpler lead wire assemblies that don’t fit the traditional definition of a more complex cable assembly.

At Multi-Tek, we lean on over 20 years of industry experience to build lead wire assemblies exact to your performance and application demands. We typically build for transportation, electronics, industrial, communication and commercial applications and build to IPC/WHMA-A-620 Class 2 standards, but often expand into new ventures as well.

When manufacturing lead wire assemblies, we can work with:

  • Wire gauges from 28 AWG to 8 AWG
  • Cut lengths from 0.75” to 100’
  • Single end crimps or double end crimps
  • Open barrels and closed barrels
  • Insulated terminals and non-insulated terminals
  • Wire ferrules
  • Stripped and tinned ends
  • Individual wire labeling

To start the quoting process, we just need to know the wire gauge, length, termination style and if there are any labeling requirements. Together we’ll achieve a lead wire assembly design that meets your budget, timeline and performance demands.

  • 100% Functionality

    Going beyond sample-based testing, quality control engineers test and inspect all cables

  • ISO, UL and IPC certified

    We’re ISO 9001:2015 registered, UL certified and our assemblers are IPC/WHMA-A-620 certified

  • Supply chain visibility

    Our Cable Tracker software provides transparency and accuracy throughout your production

  • 99.8% on-time delivery

    Standard quotes are completed with three days and standard lead time is three to four weeks

Equipment and tooling capabilities

Multi-Tek assemblers use high-performance, fully automated equipment to provide improved accuracy and consistency for your lead wire assemblies.

We work with:

  • Schleuniger CrimpCenter 36SP, a fully automated cut/strip/terminate machine with double crimp module, integrated crimp height monitor, electronic crimp height control, cut strand detector and computer vision strip quality camera system
  • TE 3112 Thermal Transfer Printers to print high quality text and graphics
  • Over 125 high speed applicators for efficient termination of the most popular connector types
  • Schleuniger PullTester 320 to perform destructive pull tests on crimp terminations during job setup to ensure compliance with UL 486A standards
What our customers say

“Multi-Tek has never failed to make my connection”

“Multi-Tek has enabled me to ask customers about certain components that I otherwise wouldn’t have known to ask about. This saves us all time in the long run and makes for more informed conversations with our customers.”

Jim Triax Metal

“Multi-Tek brought their extensive experience to aid us in developing and producing a less costly, but more robust harness design.”

BJ Oregon pump manufacturer

“We definitely rely on Multi-Tek’s expertise for design.”

Michael HP

“What's great about Multi-Tek is that sometimes we know what we want at the end of the day, but we're not quite sure how to get there. We can give them bits and pieces and they'll make it into what we need.”

Julie AIMCO

“When our engineers and the Multi-Tek engineers collaborate on design work, it’s super helpful because when it comes to procurement to prepare, it's already figured out.”

Rhonda SightLine

“I just received and inspected the first batch of cables and just wanted to let you know how impressed I am with build quality. You guys are supplying world class value.”

Kelly linear regulator manufacturer

“Thanks for the fine harnesses; Multi-Tek has never failed to make my connection.”

Dusty office equipment manufacturer

“Thanks for taking the time to go through this order, line by line and finding the discrepancies and duplications. You folks are always so thorough that I never hesitate to send these to you.”

Mary semiconductor manufacturer